KeControl C1

Industry-optimized controller with built-in I/O elements

Cost-optimized compact solution

The assemblies of the CP 03x and CP 05x series are central control assemblies that have been optimized for the end-to-end automation of hydraulic, hybrid or electric injection molding machines in all performance segments.

This hardware platform comes with different processor classes, offering optimum performance scalability for automation functions such as closed-loop and open-loop control and visualization in a single device.

Optimized

end-to-end solution with a compact design for optimal performance

Integrated

functions such as control & visualization on a single computer

Best

value-for-money thanks to centralized I/Os

Robust

housing and excellent ease of servicing

Visualization of hardware-supported control concepts

Hardware-based closed-loop control concepts

The optimized interaction between the KEBA hardware and the KePlast control modules is key for perfect results. Sampling times up to 500µsec and innovative control concepts with direct hardware support guarantee best process quality results and set new standards in controlling complex injection molding processes. Three innovative features guarantee optimal process quality: Fast Cut-Off Reaction, Fast Reaction Control and Fast Closed-Loop Control.

Find out more about these three features for best process quality:

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Fast Cut-Off Reaction: The intelligent FPGA hardware solution support a Fast Cut-Off Reaction with response times up to 62.5µsec.
Fast Reaction Control: KEBA’s unique Fast Reaction Control feature can drastically reduce the dead times in control loops and significantly increase the control precision.
Fast Closed-Loop Control: The FPGA technologies used in the CP05x controllers form the basis for the implementation of highly efficient control concepts directly in the controller hardware. This means fewer demands on the software, and the necessary modules are implemented in the hardware with top efficiency.

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Innovative features

Onboard I/Os

The large number of digital and analog input and output signals, the direct actuation of proportional valves and the connection of temperature sensors make it possible to fully automate the injection molding machine using just one assembly.

Expandability

The controllers of the CP 03x and CP 05x series include CAN or high-speed EtherCAT interfaces that offer the option of connecting additional technology modules of the KeConnect product series, or operating decentralized periphery devices remotely.

Easy servicing

All operating elements needed for commissioning and servicing are located at the front for greater ease of use. Service technicians can easily access the memory storage medium or replace batteries or fans without any need for additional tools.

Technical specifications

	CP 033	CP 035	CP 053/054	CP 056/E	CP 056/057
General data
Processor	Power PC 400MHz	X86 1.46GHz	x86 1x 1.91GHz / 2x 1.91GHz	X86 2x 1.75GHz	3x 1.91GHz / 4x 1.91GHz
RAM	256MB	1GB	1GB / 2GB	1GB	2GB / 4GB
Removable media	Compact Flash	Micro SD	Compact Flash	Micro SD	Micro SD
Dimensions HxWxD [mm]	137 x 415 x 50	137 x 415 x 50	137 x 415 x 50	137 x 415 x 50	137 x 415 x 50
Interfaces
EtherCAT	---	1	1	1	1
CAN	1	1	1	1	1
Serial	RS232/485	RS232/485	RS232/485	RS232/485	RS232/485
Ethernet	1	1	1	2	2
USB	1x USB2	1x USB3, 1x USB2	2x USB2	1x USB3, 1x USB2	1x USB3, 1x USB2
Graphics	LVDS	LVDS	DVI	DVI	DVI
I/Os
Digital inputs	48	48	48	48	48
Digital outputs	56	56	56	56	56
Analog inputs (single-ended)	4	4	4	4	4
Analog inputs (differential)	4	4	4	4	4
Analog voltage outputs	6	6	6	6	6
Analog current outputs	4	4	4	4	4
Temperature inputs	10	10	10	10	10
Software
Operating system	VxWorks	Linux	Linux	Linux	Linux
Cycle time	2ms	1ms	1ms / 500µsec	500µsec	500µsec
Visualization	KeView Basic	KeView Basic	KeView Trend	KeView Trend	KeView Style
OPC UA / Euromap	-	Yes	Yes	Yes	Yes
Cut-Off Detection 250µsec	Yes	Yes	Yes	Yes	Yes
Fast Cut-Off Reaction	-	up to 62.5µsec	-	up to 62.5µsec	up to 62.5µsec
Fast Reaction Control	-	Optional	-	Optional	Optional
Fast Closed Loop Control	-	-	-	-	Optional

Downloads & media

Group picture of control systems of the KeControl C1 generation

Highlights

Sampling times up to 500µsec and innovative control concepts guarantee best process quality results

Optimized large number of centralized, digital and analog I/Os enables the automation of the plastics machine using just one assembly
CAN or high-speed EtherCAT interfaces allow connecting additional technology modules or operating decentralized periphery devices

Downloads

KePlast i1100 data sheet

KePlast i3000 data sheet

KePlast i3000 brochure