KeDrive D3 - Drive system
Compact multi-axis drive system with integrated safety technology
Concentrated performance in the smallest space
Complete in hardware, software and service, safe to use and comprehensive in function: With the KeDrive D3 drive system, multi-axis applications can be solved economically, intelligently and future-proof.
Drives, motors and safety technology are perfectly matched and can be flexibly combined depending on the application. The KeStudio tool suite ensures simple commissioning and comprehensive diagnostics.
Your KEBA experts get the maximum out of it for you. With our professional drive design, your machines achieve maximum performance while acquisition and energy costs are reduced to a minimum.
Your benefits at a glance
- Compact, gapless form factor
- Supply modules up to 140 kW
- 1-, 2- and 3-axis drive modules from 1.5-250 Arms
- 300 % overload capability
- Safety integrated
- Energy-efficient solution concepts
- Extensive motor portfolio
more compact design with KeDrive D3
motion in the axis controller
KeDrive D3 can be used to generate a wide range of drive solutions. The openness of the interfaces enables easy integration into existing systems.
KeDrive D3 sets the standard for compactness in automation systems. For a typical configuration of 6 axes incl. auxiliary power supply, KeDrive D3 saves approx. 40% space in the control cabinet compared to commercially available multi-axis systems and 75% compared to the use of automation technology based on single axes.
KeDrive D3 achieves its compactness through the following features:
- Supply unit with built-in 24 V power supply
- Three-axis controller
Safety technology is an integral part of KeDrive D3. By high level of safety, extensive functionality and response times of 2 ms all applications solvable:
STO acc. to SIL3, PL e, KAT 4, SBC acc. to SIL2, PL d, KAT 3
Safe motion functions such as SS1, SS2, SOS, SLS, SLI, SDI and SLP acc. to SIL3, PL e, KAT 4
- Safety PLC
The safety PLC built into the drive controller can respond to events quickly and with great flexibility.
Installation costs are greatly reduced compared to other conventional drive engineering solutions, first because fewer components are needed and second because these components can be connected to each other quickly and easily using a simple connection system.
KeDrive D3 supports one-cable technology as well as conventional encoder systems This makes it possible to omit the encoder cable entirely and further simplify installation. The encoder information and the motor temperature are transmitted using just 2 wires of the motor cable.
Dynamic and precision
KeDrive D3 has a range of functions whose goal is to increase the dynamic and precision of machines.
Powerful drive ASIC with 32-bit micro-controller and floating-point unit for each axis controller, triple-axis controller without loss of computing power.
Compensation of encoder errors, errors in the mechanical transmission path, friction and torque-ripple, hiding resonance frequencies, predictive feed-forward control structure with pico-interpolation.
Identification of the mechanical systems of the machine and automatic parameter configuration of control structures and parameters.
Focus on energy efficiency
The majority of energy consumption in factory automation is attributable to drive technology. Here, KeDrive D3 makes an important contribution to cost reduction.
- Active power regeneration limits peak load consumption and thus connection costs
- Efficient capacity modules as a dynamic energy storage system
- Intelligent energy storage systems to protect against grid interruptions increase availability
Automation from a single source
Expand the KeDrive D3 drive system with scalable controllers in the same form factor. Power is supplied directly from the drive system.
The KeDrive D3 controller combines PLC, motion, robotics and CNC applications. With just one platform and just one partner, you can automate even complex systems simply, safely and efficiently.
Future-proof with KeDrive D3
Drive-based Condition Monitoring
Increase productivity and respond early to wear on mechanical components with KeDrive D3.
3rd party - no problem!
KeDrive D3 can be perfectly integrated into a wide variety of automation systems. Special and custom motors can be operated without complication.
High-speed real-time communication with EtherCAT or PROFINET IRT ensures maximum contour accuracy and fast exchange of all data and parameters.
Perfect industry solutions
KeDrive D3 is at the heart of our industry solutions, e.g. in CNC machine tools, robotics, plastics technology or wind energy.
KeDrive D3 - Axis controller
|Encoder interface||Resolver, SinCos, Hiperface®, Hiperface® DSL, EnDAT|
|Field bus||EtherCAT (CoE), PROFINET IRT (PROFIdrive)|
|Standard safety technology||STO (SIL 3, PL e / Kat 4) + SBC (SIL 2, PL d / Kat 3)|
|Optional safety technology||SSx, SOS, SBC, SLS, SLI, SDI, SLP, SCA, … (SIL 3, PL e / Kat 4), field bus safety protocol: FSoE, PROFIsafe|
|Cooling system||Wall-mounted (air-cooled heat sink) for BG 1 -4, cold plate for BG 1 and BG 2, liquid cooling for BG 3 and BG 4|
|Assemblies||Rated current||Maximum current||Single-axis controller||Two-axis controller||Three-axis controller|
|Size BG1 = 55 x 310 x 241 mm (for wall-mounting)||Size BG1 = 55 x 310 x 241 mm (for wall-mounting)|
|1,5 A||4,5 A||•||••||•••|
|3 A||9 A||•||••||•••|
|6 A||18 A||•||••||•••|
|12 A||36 A||•||-||-|
|16 A||48 A||•||-||-|
|Size BG2 = 110 x 310 x 241 mm (for wall-mounting)||Size BG2 = 110 x 310 x 241 mm (for wall-mounting)|
|12 A||36 A||-||••||•••|
|16 A||40 A||-||••||-|
|24 A||72 A||•||-||-|
|32 A||100 A||•||-||-|
|Size BG3 = 165 x 390 x 251 mm (for wall-mounting)||Size BG3 = 165 x 390 x 251 mm (for wall-mounting)|
|24 A||72 A||-||••||-|
|32 A||96 A||-||••||-|
|45 A||135 A||•||••||-|
|80 A||229 A||•||-||-|
|Size BG4 = 275 x 390 x 251 mm (for wall-mounting)||Size BG4 = 275 x 390 x 251 mm (for wall-mounting)|
|210 A||420 A||•||-||-|
D3-DP 300 passive supply modules
|10 kW (BG1)||22 kW (BG2)||45 kW (BG3)||90 kW (BG3)||120 kW (BG4 - wall-mounted) |
140 kW (BG4 - liquid cooling)
|General data||General data|
|Dimensions [mm]||55 x 310 x 241||110 x 310 x 241||165 x 390 x 251||165 x 390 x 251||275 x 390 x 251|
|Supply voltage||3 x 230 V - 480 V AC||3 x 230 V - 480 V AC||3 x 400 V - 480 V AC||3 x 400 V - 480 V AC||3 x 400 V - 480 V AC|
|Power supply 24V DC, 20 A||Built-in (option)||Built-in (option)||External||External||External|
This might also interest you
Individual drive systems
KEBA’s wide range of servo controllers, motors and gears makes KEBA the right partner for you.
The perfect servo motor for demanding servo applications - highly dynamic, cost-optimized and reliable.
The KEBA product portfolio is tailored to the needs of the market and provides solutions for innovative requirements in machine safety.
KeStudio is the all-in-one engineering suite for all phases of the automation process.
Please contact us directly via email at [email protected].
Thank you for your request. Our KEBA Customer Support will get in touch with you soon.