Group image of KeControl C1 controller optimized for injection molding machines

KeControl C1

Industry-optimized controller with built-in I/O elements

Cost-optimized compact solution

The assemblies of the CP 03x and CP 05x series are central control assemblies that have been optimized for the end-to-end automation of hydraulic, hybrid or electric injection molding machines in all performance segments.

This hardware platform comes with different processor classes, offering optimum performance scalability for automation functions such as closed-loop and open-loop control and visualization in a single device.

Optimized

Optimized

end-to-end solution with a compact design for optimal performance

Integrated

Integrated

functions such as control & visualization on a single computer

Best

Best

value-for-money thanks to centralized I/Os

Robust

Robust

housing and excellent ease of servicing

Hardware-based closed-loop control concepts

The optimized interaction between the KEBA hardware and the KePlast control modules is key for perfect results. Sampling times up to 500µsec and innovative control concepts with direct hardware support guarantee best process quality results and set new standards in controlling complex injection molding processes. Three innovative features guarantee optimal process quality: Fast Cut-Off Reaction, Fast Reaction Control and Fast Closed-Loop Control.


Find out more about these three features for best process quality:

  • Fast Cut-Off Reaction: The intelligent FPGA hardware solution support a Fast Cut-Off Reaction with response times up to 62.5µsec.
  • Fast Reaction Control: KEBA’s unique Fast Reaction Control feature can drastically reduce the dead times in control loops and significantly increase the control precision.
  • Fast Closed-Loop Control: The FPGA technologies used in the CP05x controllers form the basis for the implementation of highly efficient control concepts directly in the controller hardware. This means fewer demands on the software, and the necessary modules are implemented in the hardware with top efficiency.

Innovative features

Onboard I/Os

The large number of digital and analog input and output signals, the direct actuation of proportional valves and the connection of temperature sensors make it possible to fully automate the injection molding machine using just one assembly.

Expandability

The controllers of the CP 03x and CP 05x series include CAN or high-speed EtherCAT interfaces that offer the option of connecting additional technology modules of the KeConnect product series, or operating decentralized periphery devices remotely.

Easy servicing

All operating elements needed for commissioning and servicing are located at the front for greater ease of use. Service technicians can easily access the memory storage medium or replace batteries or fans without any need for additional tools.

Technical specifications

CP 033CP 035CP 053/054CP 056/GCP 056/057
General data
ProcessorPower PC 400MHzX86 1.46GHzx86 1x 1.91GHz / 2x 1.91GHzX86 2x 1.75GHz3x 1.91GHz / 4x 1.91GHz
RAM256MB1GB1GB / 2GB2GB4GB
Removable mediaCompact FlashMicro SDCompact FlashMicro SDMicro SD
Dimensions HxWxD [mm]137 x 415 x 50137 x 415 x 50137 x 415 x 50137 x 415 x 50137 x 415 x 50
Interfaces
EtherCAT---1111
CAN11111
SerialRS232/485RS232/485RS232/485RS232/485RS232/485
Ethernet11122
USB1x USB21x USB3, 1x USB22x USB21x USB3, 1x USB21x USB3, 1x USB2
GraphicsLVDSLVDSDVIDVIDVI
I/Os
Digital inputs4848484848
Digital outputs5656565656
Analog inputs (single-ended)44444
Analog inputs (differential)44444
Analog voltage outputs66666
Analog current outputs44444
Temperature inputs1010101010
Software
Operating systemVxWorksLinuxLinuxLinuxLinux
Cycle time2ms1ms1ms / 500µsec500µsec500µsec
VisualizationKeView BasicKeView BasicKeView TrendKeView TrendKeView Style
OPC UA / Euromap-YesYesYesYes
Cut-Off Detection 250µsecYes-Yes--
Fast Cut-Off Reaction 250µsec-Yes-YesYes
Fast Cut-Off Reaction up to 62.5µsec-Optional-OptionalOptional
Fast Reaction Control-Optional-OptionalOptional
Fast Closed Loop Control----Optional

Downloads & media

Highlights

  • Sampling times up to 500µsec and innovative control concepts guarantee best process quality results
  • Optimized large number of centralized, digital and analog I/Os enables the automation of the plastics machine using just one assembly
  • CAN or high-speed EtherCAT interfaces allow connecting additional technology modules or operating decentralized periphery devices

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