ServoOne product range

Single-axis and multi-axis systems

High-performance servo controllers for sophisticated solutions

The modular design of the ServoOne product family guarantees its optimal integration into your machine process at all times. A fine-tuned single-axis system and an energy-efficient multi-axis system cover all applications in a broad performance spectrum. Whether using high-speed field bus communication with the central multi-axis machine controller or distributed Motion Control intelligence in the drive controller, ServoOne excels at both.

Your benefits at a glance

Rated current: 4 - 450 A
Overload factor: up to 300 %
Cooling methods: Air cooling up to 170 A / liquid cooling from 16 to 450 A
Optional integrated braking resistors: air-cooled up to 32 A / liquid-cooled up to 450 A

Compact

size for optimal cabinet utilization

Safety

built-in functional safety ensures personnel protection right in the drive controller

Flexible

cooling methods with air cooling or liquid cooling systems

High

dynamic of highly diverse linear and rotative motor systems

Performance range up to 450 A of rated current

Power with 300 % overload capacity

Large field bus variety (standard Ethernet-based field buses)

Built-in or optional safety

High-performance control systems

Single-axis or multi-axis systems with sinusoidal energy recovery

Powerful control engineering for your machine

High sampling frequency up to 16 kHz for optimal motor control
Predictive feed-forward control structures for precise path accuracy
Filter for damping of mechanical vibrations

Correction of encoder errors using the patented GPOC method
Compensation of motor torque-ripple and friction torque
Correction of mechanical spindle errors
Automatic commutation finding for synchronous motors without absolute value encoder
Sensorless control of synchronous motors

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Safety

Integral part of the ServoOne servo controller

Flexible and reliable programming of the safety application
Safety sensors can be connected directly to ServoOne

Safe cross communication
Optional safe monitoring of external axes (SS1, SS2, SLS)

More about safety technology

Function packages

The controllers of the ServoOne product range can be ordered with specially customized function packages. They are then equipped with extended software and, if applicable, hardware. The iPLC function package can be combined with other function packages.

Hydraulic function package

The servo hydraulic system (‘servo pump’) combines the advantages of an electric servo system with the power density of a hydraulic drive. The servocontroller of the pump motor provides the closed-loop control of the hydraulic state variables (pressure, flow rate, cylinder position if applicable).

iPLC function package - IEC 61131 programming

The IEC 61131 programmable iPLC shares the ServoOne micro controller platform with the drive controller. This allows optimal access to all system and control parameters as well as interfaces.

HF function package (high frequency)

The HF function package is perfectly suited to spindles and turbo machines. Its main characteristics include the maximum rotating field frequency of 1600 Hz with selectable switching frequencies up to 16 kHz and adapted control structures.

Field bus diversity

This product range provides a flexible integration into control and automation engineering.

ServoOne offers a wide range of different field bus systems.

RealtimeEthernet-based communication interfaces such as:
EtherCAT, Sercos III, PROFINET IRT or PowerLink
Sercos II + III as established communication interfaces in the machine tool
Tried-and-tested field bus interfaces such as CANopen based on the DS301/DSP402 profiles and PROFIBUS DPV1 round out the ServoOne field bus portfolio.

ServoOne Junior

High-performance servo controller for the lower end of the performance range

Optimized for the lower end of the performance range, the ServoOne Junior servo controller comes with all the technology features of the ServoOne product family. The full functional compatibility and handling of the servo controllers within the ServoOne family is always guaranteed.

ServoOne Junior easily bridges the gap between cost-optimization, minimal size and maximum functionality. The integration of high-speed field bus systems and latest encoder interfaces guarantees future-proof flexibility. Extensive motion control functions provide a wide range of possible solutions.

3 - 8 A rated current at 1/3 x 230 V AC
2 - 16 A rated current at 3 x 400 - 480 V AC
Overload capacity up to 300 %

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Maximum applicability

Built-in iPlc

Integrated programmable single-axis positioning and sequence control

Customer-specific adaptation of the controller to the required motion
Quick on-site adjustment if requirements change
Programming in IEC 61131-3 languages
Programming system CODESYS 3.x

Technical specifications

Performance data	ServoOne single-axis system	ServoOne multi-axis system	PSU multi-axis system (26 -360 kW)	ServoOne junior
Mains voltage	1x 230V AC; 3x 230 - 480 V AC	565 -770 V DC	3x 400 - 480 V AC	1/3x 230 V AC; 3x 400 -480 V AC
Rating at 1x 230 V AC	4 A (1x 230 V)	4 - 450 A	-----	3 - 8 A (1/3x 230 V)
Rating at 3x 400 V AC	4 - 450 A	----	26 - 360 kW	2 - 16 A
Overload factor	1,5 - 2,0	1,5 - 3,0	1,0 - 2,0	3,0
Rotating field frequency	400 Hz / 1600 Hz optional	400 Hz / 1600 Hz optional	----	400 Hz
Power stage switching frequency	2, 4, 8, 12, 16 Hz	4, 8, 12, 16 Hz	4, 8, 12 kHz	2, 4, 8, 12, 16 kHz
Built-in brake chopper electronics	Standard	----	Standard	Standard
Built-in braking resistor	Optional	----	Standard	Optional